Free Comprehensive Daily Maintenance Checklist for Material Handling Equipment

Daily preventive maintenance checklists are an essential part of maintaining Material Handling Equipment. These checklists ensure that the equipment is safe, efficient, and running smoothly. Regular maintenance can help prevent equipment failures and costly downtime.

Free Daily, Weekly, Monthly, Quarterly and Annual Preventive Maintenance Checklists for more Equipment Categories.

Daily Maintenance Checklist

Responsive Table

S.No	Component	Task Type	Task Description	Task Priority	Mandatory
1	Main Assembly	Visual Inspection	Check for any signs of damage, wear, and tear on the equipment, including the body, forks, chains, and wheels.	Low	No
2	Main Assembly	Lubrication	Apply lubricant to all moving parts, including the pivot points, chains, rollers, and bearings.	High	Yes
3	Main Assembly	Hydraulic System Checks	Check hydraulic fluid level and condition. Check for any visible leaks, including hoses, fittings, and cylinders.	Medium	No
4	Main Assembly	Battery Maintenance	Check battery terminals for tightness and corrosion. Check battery water level and add distilled water if necessary.	Low	No
5	Main Assembly	Condition Monitoring	Listen for any unusual sounds or vibrations during operation. Monitor the temperature of the motor and hydraulic components.	Low	No
6	Chains	Cleaning	Remove any debris or dirt from the chains using a wire brush. Apply a chain lubricant after cleaning.	High	Yes
7	Chains	Inspection	Inspect chains for any signs of wear, rust, or damage. Check for proper tension and alignment.	Medium	No
8	Chains	Lubrication	Apply a chain lubricant to the chains, making sure to cover all areas. Check for proper tension and alignment after lubrication.	High	Yes
9	Forks	Inspection	Inspect forks for any signs of wear, cracks, or damage. Check for proper alignment and positioning.	Medium	No
10	Forks	Cleaning	Remove any debris or dirt from the forks using a wire brush. Check for any signs of wear or damage after cleaning.	Low	No
11	Forks	Lubrication	Apply lubricant to the fork pivot points and check for proper alignment and positioning after lubrication.	High	Yes
12	Wheels	Cleaning	Remove any debris or dirt from the wheels using a wire brush. Check for any signs of wear or damage after cleaning.	Low	No
13	Wheels	Alignment and Balancing	Check for proper wheel alignment and balancing. Make necessary adjustments if required.	Medium	No
14	Electrical System	Checks	Check the electrical system for any loose connections, frayed wires, or damaged components. Check battery voltage and charging system.	Medium	No
15	Steering System	Inspection	Inspect the steering system for any signs of wear, looseness, or damage. Check for proper alignment and positioning.	Medium	No
16	Brakes	Inspection	Inspect the brakes for any signs of wear or damage. Check for proper adjustment and operation.	Medium	No
17	Hydraulic Cylinders	Inspection	Inspect the hydraulic cylinders for any signs of leaks, damage, or wear. Check for proper operation and alignment.	Medium	No
18	Fluid Levels	Checks	Check fluid levels for engine oil, hydraulic oil, coolant, and brake fluid. Top up if necessary.	Low	No
19	Tires	Inspection	Inspect the tires for any signs of wear, damage, or punctures. Check for proper inflation and alignment.	Medium	No
20	Tires	Cleaning	Clean the tires using a mild soap solution and water. Check for any signs of wear or damage after cleaning.	Low	No
21	Seat and Seat Belts	Inspection	Inspect the seat and seat belts for any signs of wear or damage. Check for proper adjustment and operation.	Low	No
22	Lights and Signals	Checks	Check all lights and signals for proper operation. Replace any burnt-out bulbs or damaged components.	Low	No
23	Operator Manuals	Checks	Check for the presence and condition of operator manuals and safety decals. Replace or update as necessary.	Low	No
24	Emergency Stop Button	Checks	Check for the presence and condition of emergency stop buttons. Test for proper operation.	Low	No
25	Horns and Alarms	Checks	Check the horns and alarms for proper operation. Test for proper volume and audibility.	Low	No
26	Visual Inspection	Inspection	Perform a visual inspection of the equipment for any signs of wear, damage, or abnormal conditions.	Low	No

By performing these daily maintenance checks, you can ensure that your Material Handling Equipment is operating safely and efficiently. Implementing a comprehensive daily maintenance checklist can also help to extend the life of your equipment and reduce costly downtime due to equipment failures.

If you have any questions or concerns about the maintenance of your Material Handling Equipment, please contact MaintWiz Technologies for expert advice and support.

Free Daily, Weekly, Monthly, Quarterly and Annual Preventive Maintenance Checklists for more Equipment Categories.

Don’t let maintenance woes hold you back – act now and secure your success!

Want to see MaintWiz in action?

Request a one-one demo with our solution engineering team.

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Want to see MaintWiz in action?

Request a one-one demo with our solution engineering team.

Book Your Demo