Daily Maintenance Checklist for Heat Exchangers

Daily Maintenance Checklist for Heat Exchangers

Free Comprehensive Daily Maintenance Checklist for Heat Exchangers

Ensure the proper maintenance of your Heat Exchangers with our free daily preventive maintenance checklist. This checklist contains the minimum maintenance tasks that need to be performed on a daily basis for Heat Exchangers to maintain their optimal performance and prevent costly downtime.

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Daily Maintenance Checklist for Heat Exchangers

Responsive Table
S.No Component Task Type Task description Task Priority Mandatory Technician Assigned Est. Time Completion Status Non-conformance Observed Remarks
1 Main Assembly Inspection Inspect for any leaks, corrosion, or damage to the Heat Exchanger. High Yes
2 Main Assembly Cleaning Clean the Heat Exchanger tubes and shell-side to remove any deposits, debris or fouling. High Yes
3 Main Assembly Lubrication Lubricate the Heat Exchanger motor bearings, fan blades and other moving parts, as per manufacturer’s recommendations. Medium No
4 Main Assembly Tightening and Adjusting Check for any loose or misaligned parts and tighten or adjust them as necessary. Low No
5 Main Assembly Safety Checks Check the safety devices such as pressure relief valves, temperature gauges, and emergency shutdown switches for proper operation. High Yes
6 Tube Bundle Inspection Inspect the tube bundle for any leaks, corrosion, or fouling. High Yes
7 Tube Bundle Cleaning Clean the tube bundle to remove any deposits, debris or fouling. High Yes
8 Tube Bundle Hydraulic and Pneumatic System Checks Check the hydraulic and pneumatic systems for proper operation, and inspect hoses and fittings for leaks or damage. Medium No
9 Shell-side Inspection Inspect the shell-side for any leaks, corrosion, or fouling. High Yes
10 Shell-side Cleaning Clean the shell-side to remove any deposits, debris or fouling. High Yes
11 Shell-side Corrosion Control Inspect the shell-side for any signs of corrosion and apply appropriate measures as recommended by the manufacturer. Medium No
12 Motor and Fan Blades Inspection Inspect the motor and fan blades for any signs of wear, damage or misalignment. Medium No
13 Motor and Fan Blades Lubrication Lubricate the motor bearings, fan blades and other moving parts, as per manufacturer’s recommendations. Low No
14 Water Piping System Inspection Inspect the water piping system for any leaks, corrosion, or damage. Medium No
15 Water Piping System Spares Replacement Replace any damaged or worn-out parts in the water piping system as necessary. Low No
16 Electric Controls Electrical Checks Check the electrical controls for proper operation, and inspect wiring for any signs of wear or damage. High Yes
17 Electric Controls Calibration Calibrate the electric controls as per manufacturer’s recommendations. Medium No
18 Battery Battery Maintenance Check the battery for proper operation and replace as necessary. Low No
19 Flow Meter Inspection Inspect the flow meter for any signs of wear, damage or misalignment. Medium No
20 Flow Meter Calibration Calibrate the flow meter as per manufacturer’s recommendations. Medium No
21 Control Valves Inspection Inspect the control valves for any signs of wear, damage or misalignment. High No
22 Control Valves Spares Replacement Replace any damaged or worn-out parts in the control valves as necessary. Low No
23 Pressure Gauges Inspection Inspect the pressure gauges for any signs of wear, damage or misalignment. Medium No
24 Pressure Gauges Calibration Calibrate the pressure gauges as per manufacturer’s recommendations. Medium No
25 Water Treatment System Inspection Inspect the water treatment system for proper operation, and inspect filters for any signs of wear or damage. High Yes

Regular maintenance of Heat Exchangers is essential for ensuring efficient operation, reducing downtime and maximizing lifespan. By performing daily maintenance checks and addressing any issues promptly, you can avoid costly repairs and improve the overall performance of your Heat Exchanger. Use this comprehensive daily maintenance checklist to ensure that your Heat Exchanger is operating at peak efficiency and maintain the safety of your equipment.

Don’t let maintenance woes hold you back – act now and secure your success!

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