Daily Preventive Maintenance Checklists for Extruders

Daily Preventive Maintenance Checklists for Extruders

Free Comprehensive Daily Preventive Maintenance Checklists for Extruders

MaintWiz offers a comprehensive daily preventive maintenance checklist for Extruders, designed to help maintenance managers, production in-charges, supervisors, consultants and experts maintain their equipment in top condition.

Free Daily, Weekly, Monthly, Quarterly and Annual Preventive Maintenance Checklists for more Equipment Categories.

Daily Maintenance Checklist

   
S.No. Component Task Type Task description Task Priority Mandatory Technician Assigned Est. Time Completion Status Non-conformance Observed Remarks
1 Main Assembly Inspection Check for any signs of wear and tear on the barrel and screw. Medium No
2 Barrel and Screw Cleaning Clean the barrel and screw using a lint-free cloth and a suitable cleaning agent. High Yes
3 Heaters Inspection Check for any signs of wear and tear on the heaters. Low No
4 Gearbox Lubrication Lubricate the gearbox with the recommended lubricant. High Yes
5 Motors Inspection Check for any signs of wear and tear on the motors. Medium No
6 Hydraulic System Inspection Check the hydraulic system for any signs of leakage or damage. Medium No
7 Electrical System Inspection Check the electrical system for any signs of wear and tear on the cables and connectors. Low No
8 Cooling System Cleaning Clean the cooling system using a suitable cleaning agent. Medium No
9 Die and Adaptor Alignment and Balancing Check the alignment and balancing of the die and adaptor. High Yes
10 Cutters Calibration Check the calibration of the cutters and adjust if necessary. Medium No
11 Main Assembly Safety Checks Perform safety checks on the extruder before starting the operation. High Yes
12 Barrel and Screw Performance Testing Test the performance of the barrel and screw and make adjustments if necessary. High Yes
13 Gearbox Lubrication Check and refill the gearbox lubricant, if necessary. Low No
14 Motors Electrical Checks Check the electrical connections and wiring on the motors. Low No
15 Hydraulic System Performance Testing Test the performance of the hydraulic system and make adjustments if necessary. Medium No
16 Electrical System Electrical Checks Check the electrical connections and wiring on the electrical system. Low No
17 Cooling System Inspection Check the cooling system for any signs of leakage or damage. Low No
18 Die and Adaptor Inspection Check the die and adaptor for any signs of wear and tear. Low No
19 Cutters Tightening and Adjusting Tighten or adjust the cutters, if necessary. Low No
20 Main Assembly Safety Checks Perform safety checks on the extruder before stopping the operation. High Yes
21 Barrel and Screw Inspection Check the barrel and screw for any signs of wear and tear. Low No
22 Gearbox Inspection Check the gearbox for any signs of wear and tear. Low No
23 Motors Performance Testing Test the performance of the motors and make adjustments if necessary. Medium No
24 Hydraulic System Inspection Check the hydraulic system for any signs of leakage or damage. Low No
25 Electrical System Performance Testing Test the performance of the electrical system and make adjustments if necessary. Medium No
26 Cooling System Performance Testing Test the performance of the cooling system and make adjustments if necessary. Low No

Regular preventive maintenance is essential to keep your extruder running at its best. Daily maintenance checklists are an effective way to ensure that all necessary maintenance tasks are performed in a timely manner. By using the comprehensive daily preventive maintenance checklist for extruders provided by MaintWiz, you can save time and money by preventing equipment breakdowns and ensuring optimal performance.

Free Daily, Weekly, Monthly, Quarterly and Annual Preventive Maintenance Checklists for more Equipment Categories.

Don’t let maintenance woes hold you back – act now and secure your success!

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Want to see MaintWiz in action?

Request a one-one demo with our solution engineering team.