IoT and Vibration
Analysis for
Predictive Maintenance
Customer Profile
This global leader in tire manufacturing is headquartered in India and has a strong presence across continents. With seven modern state–of–the–art manufacturing facilities in Asia and Europe, the company exports to over 100 countries. Powered by its key brands, the company offers a comprehensive product portfolio that includes passenger car, light truck, truck–bus, off–highway, and two–wheeler tires, as well as retreading material and re-treaded tires.
Challenges
- Identification of breakdown trend at an early stage using predictive maintenancebased on vibration data.
- Frequent unplanned downtimes, inconsistent maintenance schedules, and elevated costs due to reactive maintenance strategies.
- Collect and analyze vibration data to predict equipment health without manual intervention.
- Condition Based Monitoring, CBM on vibration data against defined thresholds.
- Automated generation of work orders with recommendations if vibration levels are nearing possible breakdown thresholds
- Real-time alerts for immediate action on potential issues
Strategic Solution by MaintWiz
- Standardized maintenance processes by MaintWiz implementation across all plants.
- Deployment of vibration sensors along with partner organization on the critical equipment.
- Collection and FFT analysis of the vibration data in partner cloud.
- CBM on vibration data.
- Create and send recommendations payload to MaintWiz for likely breakdowns.
- Auto trigger work orders for all maintenance recommendations.
- Use built–in MaintWiz functionality to automate work order creation.
- MaintWiz seamlessly integrated with SAP (for spare parts), MES, Production Planning & Control System and other plant systems.
Transformative Benefits of MaintWiz
- Streamlined maintenance processes across all plants.
- Implementation of predictive maintenance on critical equipment.
- Enhanced Insights & early issue detection through Data driven condition monitoring and predictive maintenance
- Increased MTBF by 10-15%
- ~15% reduction in efforts due to automated work order creation
- Trend reports on vibration.
- 17% reduction in Maintenance Cost
- Optimized resource allocation, Real time alerts & notification.
- Enhanced compliance & Safety through continuous monitoring.
Want to see MaintWiz in action?
Request a one-one demo with our solution engineering team.
Want to see MaintWiz in action?
Request a one-one demo with our solution engineering team.
