IoT and Vibration
Analysis for
Predictive Maintenance

Customer Profile


This global
leader in tire manufacturing is headquartered in India and has a strong presence across continents. With seven modern stateoftheart manufacturing facilities in Asia and Europe, the company exports to over 100 countries. Powered by its key brands, the company offers a comprehensive product portfolio that includes passenger car, light truck, truckbus, offhighway, and twowheeler tires, as well as retreading material and re-treaded tires.

Challenges

  • Identification of breakdown trend at an early stage using predictive maintenancebased on vibration data.
  • Frequent unplanned downtimes, inconsistent maintenance schedules, and elevated costs due to reactive maintenance strategies.
  • Collect and analyze vibration data to predict equipment health without manual intervention.
  • Condition Based Monitoring, CBM on vibration data against defined thresholds.
  • Automated generation of work orders with recommendations if vibration levels are nearing possible breakdown thresholds
  • Real-time alerts for immediate action on potential issues

 

Strategic Solution by MaintWiz

  • Standardized maintenance processes by MaintWiz implementation across all plants.
  • Deployment of vibration sensors along with partner organization on the critical equipment.
  • Collection and FFT analysis of the vibration data in partner cloud.
  • CBM on vibration data.
  • Create and send recommendations payload to MaintWiz for likely breakdowns.
  • Auto trigger work orders for all maintenance recommendations.
  • Use builtin MaintWiz functionality to automate work order creation.
  • MaintWiz seamlessly integrated with SAP (for spare parts), MES, Production Planning & Control System and other plant systems.
Apollo

Transformative Benefits of MaintWiz

  • Streamlined maintenance processes across all plants.
  • Implementation of predictive maintenance on critical equipment.
  • Enhanced Insights & early issue detection through Data driven condition monitoring and predictive maintenance
  • Increased MTBF by 10-15%
  • ~15% reduction in efforts due to automated work order creation
  • Trend reports on vibration.
  • 17% reduction in Maintenance Cost
  • Optimized resource allocation, Real time alerts & notification.
  • Enhanced compliance & Safety through continuous monitoring.
Want to see MaintWiz in action?

Request a one-one demo with our solution engineering team.

Want to see MaintWiz in action?

Request a one-one demo with our solution engineering team.