Daily Maintenance Checklist for Cranes & Hoists
Checklist for Cranes and Hoists
Daily Preventive Maintenance Checklists for Cranes and Hoists
Maximize the performance and reliability of your cranes and hoists with our free daily preventive maintenance checklist. This comprehensive checklist outlines the recommended maintenance tasks that should be carried out on a daily basis to ensure the safe operation and longevity of your equipment, while minimizing costly downtime.
Free Daily, Weekly, Monthly, Quarterly and Annual Preventive Maintenance Checklists for more Equipment Categories.
Daily Maintenance Checklist
| S.No. | Component | Task Type | Task description | Task Priority | Mandatory | Technician Assigned | Est. Time | Completion Status | Non-conformance Observed | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 1 | Main Assembly | Inspection | Check for any signs of damage, deformation, or wear and tear in the crane or hoist structure, cables, ropes, chains, hooks, etc. | High | Yes | |||||
| 2 | Boom | Inspection | Check for any signs of damage, deformation, or wear and tear in the boom structure, hydraulic cylinders, hoses, fittings, etc. | High | Yes | |||||
| 3 | Trolley | Inspection | Check for any signs of damage, deformation, or wear and tear in the trolley structure, wheels, rails, gears, brakes, etc. | High | Yes | |||||
| 4 | Hoist Mechanism | Inspection | Check for any signs of damage, deformation, or wear and tear in the hoist mechanism, chain or wire rope, hook, brake, etc. | High | Yes | |||||
| 5 | Electrical System | Inspection | Check for any signs of damage, deformation, or wear and tear in the electrical system, including wiring, contacts, switches, fuses, etc. | High | Yes | |||||
| 6 | Lubrication System | Inspection | Check for any signs of damage, leakage, or malfunction in the lubrication system, including reservoir, pumps, lines, filters, etc. Ensure proper lubrication of all moving parts. | High | Yes | |||||
| 7 | Battery | Inspection | Check the battery condition, water level, terminals, connections, and charge level (if applicable). Ensure proper maintenance and charging. | High | Yes | |||||
| 8 | Controls and Instrumentation | Inspection | Check the controls and instrumentation for proper operation, accuracy, and calibration, including the hoist control pendant, limit switches, load cells, etc. | High | Yes | |||||
| 9 | Hydraulic System | Inspection | Check for any signs of damage, leakage, or malfunction in the hydraulic system, including reservoir, pumps, lines, valves, filters, etc. Ensure proper hydraulic fluid level and cleanliness. | High | Yes | |||||
| 10 | Pneumatic System | Inspection | Check for any signs of damage, leakage, or malfunction in the pneumatic system, including compressor, air lines, valves, filters, etc. Ensure proper air pressure and cleanliness. | High | Yes | |||||
| 11 | Corrosion Control | Cleaning | Clean and remove any corrosion or rust from the crane or hoist structure, components, and equipment using a wire brush, sandpaper, or appropriate cleaning solution. Apply a rust inhibitor or paint, as necessary. | Medium | No | |||||
| 12 | Cables and Ropes | Inspection | Check the cables and ropes for proper tension, alignment, and wear and tear. Lubricate the cables or ropes, as necessary. | Medium | No | |||||
| 13 | Track System | Inspection | Check the track system for proper alignment, wear and tear, and cleanliness. Remove any debris or obstructions from the tracks or wheels, as necessary. | Medium | No | |||||
| 14 | Safety Devices | Inspection | Check the safety devices, including limit switches, emergency stop buttons, overload protection devices, etc. for proper operation and calibration. | High | Yes | |||||
| 15 | Wireless Remote Control | Inspection | Check the wireless remote control for proper operation, battery level, and range. | High | Yes | |||||
| 16 | Cab and Controls | Inspection | Check the cab and controls for proper operation and cleanliness, including the seats, windows, mirrors, gauges, etc. | Medium | No | |||||
| 17 | Cargo Hook | Inspection | Check the cargo hook and lifting attachments for proper condition and operation, including proper locking and securing mechanisms. Lubricate the hook, as necessary. | High | Yes | |||||
| 18 | Load Cell | Inspection | Check the load cell for proper operation and calibration. | High | Yes | |||||
| 19 | Leveling System | Inspection | Check the leveling system for proper operation and calibration. | High | Yes | |||||
| 20 | Trolley and Crab | Inspection | Check the trolley and crab for proper operation and alignment. Lubricate, as necessary. | Medium | No | |||||
| 21 | Chain and Sprockets | Inspection | Check the chain and sprockets for proper tension, alignment, and wear and tear. Lubricate, as necessary. | Medium | No | |||||
| 22 | Batteries | Inspection | Check the batteries for proper voltage and electrolyte level, and top-up, as necessary. | Medium | No | |||||
| 23 | Hydraulic System | Inspection | Check the hydraulic system for proper fluid level and condition, leaks, and proper operation of valves, hoses, and cylinders. Top-up fluid and replace filters, as necessary. | High | Yes | |||||
| 24 | Pneumatic System | Inspection | Check the pneumatic system for proper air pressure and condition, leaks, and proper operation of valves, hoses, and cylinders. Replace filters, as necessary. | Medium | No | |||||
| 25 | Fire Extinguisher | Inspection | Check the fire extinguisher for proper charge and condition, and ensure that it is in its proper location. | High | Yes | |||||
| 26 | First Aid Kit | Inspection | Check the first aid kit for completeness and expiration dates, and ensure that it is in its proper location. | Medium | No | |||||
| 27 | General Housekeeping | Inspection | Check the crane and hoist area for cleanliness, and ensure that there are no loose objects or debris that could interfere with the operation of the equipment or cause a safety hazard. | Low | No |