Daily Maintenance Checklist for Cranes & Hoists

Checklist for Cranes and Hoists

Daily Preventive Maintenance Checklists for Cranes and Hoists

Maximize the performance and reliability of your cranes and hoists with our free daily preventive maintenance checklist. This comprehensive checklist outlines the recommended maintenance tasks that should be carried out on a daily basis to ensure the safe operation and longevity of your equipment, while minimizing costly downtime.

Free Daily, Weekly, Monthly, Quarterly and Annual Preventive Maintenance Checklists for more Equipment Categories.

Daily Maintenance Checklist

   
S.No. Component Task Type Task description Task Priority Mandatory Technician Assigned Est. Time Completion Status Non-conformance Observed Remarks
1 Main Assembly Inspection Check for any signs of damage, deformation, or wear and tear in the crane or hoist structure, cables, ropes, chains, hooks, etc. High Yes
2 Boom Inspection Check for any signs of damage, deformation, or wear and tear in the boom structure, hydraulic cylinders, hoses, fittings, etc. High Yes
3 Trolley Inspection Check for any signs of damage, deformation, or wear and tear in the trolley structure, wheels, rails, gears, brakes, etc. High Yes
4 Hoist Mechanism Inspection Check for any signs of damage, deformation, or wear and tear in the hoist mechanism, chain or wire rope, hook, brake, etc. High Yes
5 Electrical System Inspection Check for any signs of damage, deformation, or wear and tear in the electrical system, including wiring, contacts, switches, fuses, etc. High Yes
6 Lubrication System Inspection Check for any signs of damage, leakage, or malfunction in the lubrication system, including reservoir, pumps, lines, filters, etc. Ensure proper lubrication of all moving parts. High Yes
7 Battery Inspection Check the battery condition, water level, terminals, connections, and charge level (if applicable). Ensure proper maintenance and charging. High Yes
8 Controls and Instrumentation Inspection Check the controls and instrumentation for proper operation, accuracy, and calibration, including the hoist control pendant, limit switches, load cells, etc. High Yes
9 Hydraulic System Inspection Check for any signs of damage, leakage, or malfunction in the hydraulic system, including reservoir, pumps, lines, valves, filters, etc. Ensure proper hydraulic fluid level and cleanliness. High Yes
10 Pneumatic System Inspection Check for any signs of damage, leakage, or malfunction in the pneumatic system, including compressor, air lines, valves, filters, etc. Ensure proper air pressure and cleanliness. High Yes
11 Corrosion Control Cleaning Clean and remove any corrosion or rust from the crane or hoist structure, components, and equipment using a wire brush, sandpaper, or appropriate cleaning solution. Apply a rust inhibitor or paint, as necessary. Medium No
12 Cables and Ropes Inspection Check the cables and ropes for proper tension, alignment, and wear and tear. Lubricate the cables or ropes, as necessary. Medium No
13 Track System Inspection Check the track system for proper alignment, wear and tear, and cleanliness. Remove any debris or obstructions from the tracks or wheels, as necessary. Medium No
14 Safety Devices Inspection Check the safety devices, including limit switches, emergency stop buttons, overload protection devices, etc. for proper operation and calibration. High Yes
15 Wireless Remote Control Inspection Check the wireless remote control for proper operation, battery level, and range. High Yes
16 Cab and Controls Inspection Check the cab and controls for proper operation and cleanliness, including the seats, windows, mirrors, gauges, etc. Medium No
17 Cargo Hook Inspection Check the cargo hook and lifting attachments for proper condition and operation, including proper locking and securing mechanisms. Lubricate the hook, as necessary. High Yes
18 Load Cell Inspection Check the load cell for proper operation and calibration. High Yes
19 Leveling System Inspection Check the leveling system for proper operation and calibration. High Yes
20 Trolley and Crab Inspection Check the trolley and crab for proper operation and alignment. Lubricate, as necessary. Medium No
21 Chain and Sprockets Inspection Check the chain and sprockets for proper tension, alignment, and wear and tear. Lubricate, as necessary. Medium No
22 Batteries Inspection Check the batteries for proper voltage and electrolyte level, and top-up, as necessary. Medium No
23 Hydraulic System Inspection Check the hydraulic system for proper fluid level and condition, leaks, and proper operation of valves, hoses, and cylinders. Top-up fluid and replace filters, as necessary. High Yes
24 Pneumatic System Inspection Check the pneumatic system for proper air pressure and condition, leaks, and proper operation of valves, hoses, and cylinders. Replace filters, as necessary. Medium No
25 Fire Extinguisher Inspection Check the fire extinguisher for proper charge and condition, and ensure that it is in its proper location. High Yes
26 First Aid Kit Inspection Check the first aid kit for completeness and expiration dates, and ensure that it is in its proper location. Medium No
27 General Housekeeping Inspection Check the crane and hoist area for cleanliness, and ensure that there are no loose objects or debris that could interfere with the operation of the equipment or cause a safety hazard. Low No

Performing daily preventive maintenance checks on your cranes and hoists is essential for their safe and reliable operation, as well as for maximizing their lifespan and minimizing downtime. By following the comprehensive checklist presented here, you can ensure that all critical components and systems are properly inspected and maintained on a daily basis. Moreover, by using MaintWiz’s digital maintenance management software, you can streamline your maintenance workflows, track your maintenance history, and improve your overall maintenance performance.

Free Daily, Weekly, Monthly, Quarterly and Annual Preventive Maintenance Checklists for more Equipment Categories.

Don’t let maintenance woes hold you back – act now and secure your success!

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Want to see MaintWiz in action?

Request a one-one demo with our solution engineering team.